XHE 100-2 dual-lane handle application system at Pontevecchio Srl

The system installed at Pontevecchio Srl (Valmora brand) integrates an XHE 100-2 electronic handle applicator with dual lanes, two external adhesive-handle feeders, and a dedicated electrical cabinet.

System configuration

• Guide adjustment with mechanical transmission and manual motorized head-height adjustment
• Stainless-steel frame and door with electromagnetic lock
• Remote connection module for 24/7 assistance
• Asynchronous motors with closed-loop encoders for transient control
• Updated control software version

The handle feeders follow the applicator speed in real time (+10%). The servomotor with automatic reel change and handle reserve helps reduce line downtime.

The electrical cabinet, mounted on insulated feet, contains all external interfaces and internal lighting. This setup simplifies maintenance and PLC-PC connections without opening the cabinet doors.

XHE 100-2: 100 packs/min per lane on lines up to 54,000 bph.

Precision and repeatability

Thanks to 12 sensors (6 per lane), synchronization with the line remains stable during start-up and speed changes. The two lanes operate independently and maintain consistent application positioning.

Control architecture

The control algorithm, developed in-house, ensures precision even in the final stroke segment. The entire system operates without compressed air and relies exclusively on closed-loop servomotors.

Installation video

The videos show the system in operation: dual-lane configuration, continuous handle feeding, and external electrical cabinet.

Operating features

The second video highlights the display, progressive speed ramp-up, and quality control functions of the XHE 100-2:

Technical FAQ

What throughput does the XHE 100-2 deliver at Pontevecchio Srl?

The dual-lane configuration is designed for lines up to 54,000 bottles/hour, with a nominal capacity of 100 packs/min per lane. Continuous operation is supported by handle feeding synchronized with line speed and by automatic reel change on the feeder servomotor.

How is application precision maintained during production?

Precision is supported by 12 sensors in total, 6 per lane, together with independent control of each application lane. This architecture keeps synchronization stable during start-up and speed variation, maintaining consistent positioning even in transient operating phases.

Which elements simplify maintenance and service operations?

The system includes a dedicated electrical cabinet with external interfaces and a remote connection module for 24/7 support. The PLC-PC connection layout is designed to simplify interventions, speed up checks, and reduce downtime during maintenance activities.